7 Best Everlast Plasma Cutters 2026 in the United States

The PowerPlasma 102i is a robust plasma cutter designed for demanding tasks, making it a good option for those who need to regularly cut thick metals. Its standout feature is the 100AMP output, which allows for a maximum cutting thickness of up to 1 5/8 inches and a clean cut at 1 1/2 inches at 8-12 inches per minute. This makes it suitable for both professional and heavy-duty use.

The device operates on 220V/240V input power, making it powerful enough for industrial environments. The 60% duty cycle at full power means it can handle continuous work without frequent breaks, but may require some cooling time during extended use. One of its notable strengths is the Blow Back Pilot arc, which ensures easy cutting of rusty, painted, or dirty metals, enhancing its versatility.

Additionally, the Everlast PowerPlasma 102i comes with a 5-year warranty, indicating reliability and customer confidence. On the downside, the unit is relatively heavy at 60 pounds, which might affect portability, especially in mobile setups. Nonetheless, it has excellent customer reviews, which is a positive indicator of its performance and user satisfaction. This plasma cutter is ideal for those who need powerful, consistent, and precise cutting capabilities, particularly in settings where cutting through rough or thick materials is common.

The PowerPlasma 62i plasma cutter from Everlast is designed for commercial use and offers several notable strengths. It features a 60amp output, making it capable of cutting through a variety of materials, including rusty and painted metals, thanks to its Blowback Pilot arc. This feature makes the cutter easy to start without the need for high frequency, which can interfere with nearby electronics.

Moreover, it has an adjustable postflow timer, which helps extend the life of consumables. Another advantage is its compatibility with 11,000 W 'clean power' generators, enhancing its portability for on-site jobs. The use of Infineon (Siemens) IGBT modules also ensures reliability and performance while keeping the device lightweight. Additionally, it includes CNC torch compatibility, although a hand torch is not provided, which might be a downside for some users.

The unit also includes protective features like Over Current and Duty Cycle protection, indicated by a dedicated warning light, and a 3-second pilot arc tip saver to prevent premature wear on consumables. The PowerPlasma 62i is well-suited for commercial users who need a reliable and portable plasma cutter with robust safety features and ease of use on various metals.

The Everlast Storm 215C is a versatile multi-process welder that combines MIG, Stick, and Plasma cutting functionalities in one compact unit. With a professional-grade duty cycle of 35%, this machine can handle substantial workloads. It is capable of MIG welding and plasma cutting up to a max thickness of 1/2 inch, making it suitable for both heavy and light projects.

The dual voltage feature (110v/220v) adds flexibility, allowing you to use it in various power outlets. The large, bright LCD display makes it easy to set and repeat welding parameters, and the PowerSet mode simplifies the setup process further. Portability is a strong point, thanks to its suitcase size and compatibility with both 8” and 4” wire rolls, which is useful for on-the-go professionals.

The digitally controlled IGBT inverter ensures efficient performance and reliability. However, at 40 amps, the plasma cutter may not be powerful enough for extremely thick materials beyond its specified capability. The Everlast Storm 215C offers impressive features and flexibility for both welding and cutting tasks, making it a solid choice for users needing an all-in-one solution.